Industrial coding and traceability systems for UK production
Bottles moving through an automated manufacturing line

Small-character industrial coding

Continuous inkjet printers (CIJ)

Fast, non-contact printing for dates, batches, identifiers and variable production data on moving products and packs.

What CIJ is for

Small codes at industrial production speeds.

Continuous inkjet creates a non-contact mark by directing charged ink droplets from a printhead to the product. It is a practical starting point when a compact code must be printed reliably on products that keep moving.

Because the printhead does not touch the surface, CIJ can suit curved bottles, cans, films, cables, extrusions and many irregular parts. The correct machine and ink still depend on the actual substrate, code height, speed, print orientation, environment and resistance requirement.

  • Best-before dates
  • Use-by dates
  • Batch and lot codes
  • Shift and line IDs
  • Counters
  • Product identifiers
Plastic bottle on a modern automated production lineNon-contact coding can be mounted beside, above or below the product path.

Typical CIJ applications

Primary packs, products and continuous materials.

F&B

Food and beverage

Dates and batches on bottles, jars, cans, cartons, pouches, sleeves and flexible films, with food-production conditions considered in the specification.

PART

Components and parts

Product, batch, line and traceability information on metal, plastic, rubber and coated industrial parts.

LINE

Cables and extrusions

Repeated product descriptions, standards, metre marks and identifiers on continuously moving cable, pipe or profile.

Selection checklist

Specify the whole CIJ application.

A sample print is useful, but it should be tested in the context of the real line and downstream process.

01 / SubstrateExact material and finish

Plastic type, coating, glass treatment, metal finish, moisture, contamination and temperature.

02 / CodeContent, size and contrast

Lines of text, character height, message length, data source and required readability.

03 / SpeedProduct speed and pitch

Metres per minute, products per minute, code length and available print window.

04 / EnvironmentHeat, washdown and dust

Ambient conditions, IP expectation, ventilation, solvent handling and cleaning regime.

05 / DurabilityWhat happens after printing

Condensation, abrasion, refrigeration, pasteurisation, chemicals or outdoor exposure.

06 / OperationJobs and changeovers

Operator permissions, stored messages, recipe selection and error-proofing needs.

Glass bottles moving along a beverage production line

CIJ integration

Control the product before you control the print.

A rigid bracket, repeatable product position and correctly placed trigger can matter as much as the printer. Encoder tracking may be needed where line speed varies.

  • Side, top or underside printhead mounting
  • Product detection and speed tracking
  • Inputs for job selection or line states
  • Output signals for ready, warning and fault
  • Optional camera verification and reject control
Plan the coding station

CIJ FAQs

Questions about continuous inkjet.

What does a continuous inkjet printer print?

A CIJ printer commonly prints dates, batch or lot codes, shift details, counters, product identifiers and simple machine-readable codes. The supported content depends on the selected model and production speed.

Can CIJ print on plastic, glass and metal?

Yes, CIJ is used on many non-porous and porous materials. Ink selection and sample testing are important because adhesion, drying and resistance vary with the exact material, coating and process.

Does CIJ need to touch the product?

No. The printhead applies a controlled stream of ink droplets across a small air gap, which makes CIJ useful for moving, curved or slightly irregular products.

What affects CIJ code quality?

Print distance, product movement, trigger position, line-speed tracking, substrate condition, ink, environment and maintenance all influence the final code.

Related CIJ guidance

Check cost, ink and maintenance before choosing a model.

CIJ printer cost

Compare the complete coding station and lifetime running assumptions.

Cost guide

Plastic, glass and metal

Plan ink adhesion, drying, contrast and resistance testing.

Substrate guide

CIJ maintenance

Build operator routines, service access and spares into the project.

Maintenance guide

Define the right CIJ printer and ink.

Send a product or substrate description, the code, line speed and operating environment. Sample materials can then be discussed where useful.

Discuss your coding project

What is a continuous inkjet printer?

A continuous inkjet printer forms small non-contact codes by deflecting charged ink droplets onto a moving product. It is commonly used for date, batch and variable data where line speed, substrate, code size, ink adhesion and maintenance must be assessed together.

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